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AAMI CI86 2017

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ANSI/AAMI CI86:2017 – Cochlear implant systems: Requirements for safety, functional verification, labeling and reliability reporting

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AAMI 2017 179
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This standard establishes minimum requirements for those active implantable medical devices known as cochlear implants or cochlear prostheses, which are intended to treat hearing impairment by means of electrical stimulation of the cochlea. Devices that treat hearing impairment other than by including electrical stimulation of the cochlea are not covered by this standard. This standard applies to the electrical stimulation component(s) of combination devices that treat hearing impairment using multiple means, including electrical stimulation. The tests specified in this standard are industry-accepted tests and are to be carried out on samples of devices to show compliance. This standard is also applicable to non-implantable parts and accessories of the devices, including fitting and diagnostic components. General and specific requirements are provided with regard to design verification, post-implantation device testing, reliability assessment and reporting, packaging and labeling, protections of the patient associated with design issues and device malfunctions, and protections of the device associated with environmental challenges arising from transport, storage, handling during implantation, unrelatedmedical treatments, and normal use.

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PDF Pages PDF Title
1 ANSI/AAMI CI86:2017; Cochlear implant systems: Requirements for safety, functional verification, labeling and reliability reporting
2 Objectives and uses of AAMI standards andrecommended practices
3 Title page
4 AAMI Standard
Copyright information
5 Contents
7 Glossary of equivalent standards
8 Committee representation
9 Foreword
11 1 Scope
12 2 Normative references
14 3 Definitions
22 4 Units, abbreviations, and symbols
4.1 Units
23 4.2 Abbreviations
4.3 Symbols
24 5 General requirements for characterizing a cochlear implant system
5.1 General description of device, intended uses, and model designations
Figure 1—Example block diagram of device system hardware and software components andconnections/links
25 5.2 Specific inventory of system components
5.2.1 Implantable components
5.2.1.1 Receiver–stimulators
5.2.1.2 Electrode systems
5.2.1.3 Connector systems
5.2.1.3.1 Percutaneous connectors
5.2.1.3.2 Implantable system connectors
5.2.2 Non-implantable components
5.2.2.1 Sound processors and body-worn accessories
26 5.2.2.2 Non-body-worn accessories and replaceable body-worn components
5.2.2.3 Body-worn and non-body-worn cables
5.2.2.4 Components for system clinical support (e.g., clinical programming pods, clinical mapping software, test materials)
5.2.2.5 Components for surgical support (e.g., insertion tools, templates)
5.2.3 Compatible components
5.3 Wireless technology description
27 5.4 System hardware description
5.5 System software, including sound processing strategies
28 Figure 2—High-level overview block diagram of a simple cochlear implant system
Figure 3—Example of a system software architecture diagram for a sound processor
29 Figure 4—Diagram of a detailed end-to-end signal-path overview block diagram.The
30 Figure 5—Example of a block diagram of the continuous interleaved sampling (CIS) sound coding strategy
31 Figure 6—Examples of various mapping functions
5.6 Physical specifications of sound processing hardware
32 5.7 Electrode specification and characteristics
33 5.8 Features of clinical fitting software
5.9 Stimulation methodology and provisions for safe stimulation
5.9.1 Overview
5.9.2 Stimulation waveforms
34 5.9.3 Stimulation circuitry
5.9.4 Provisions for safe stimulation
5.10 Interconnection between implantable and non-implantable parts
5.11 Ancillary functions of the cochlear implant system
35 5.12 Microphones for sound processor
5.12.1 Description of the microphones
5.13 Auxiliary inputs to sound processor
5.13.1 General information
5.13.2 Inductive links
5.13.3 Hearing assistive technology (HAT), including FM links and other technologies
36 5.13.4 Direct connection features
5.14 Remote controls
5.14.1 Description of the remote control
5.14.2 Electrical properties
5.14.3 Remote control battery
5.14.4 Physical properties
37 6 General requirements for implantable parts
6.1 Biocompatibility
6.2 Useful life for design and testing purposes
6.3 Electromagnetic compatibility (EMC)
6.4 Surface features
38 6.5 Safety of electrode insertion
6.6 Safety of implantable batteries
6.7 Protection against external electrical hazards for fully implantable systems
6.8 Interconnection of implantable parts
39 6.9 Electronic assembly life test
7 General requirements for non-implantable parts
7.1 Biocompatibility
7.2 Protection against external electrical hazards
7.3 Protection against hazards associated with external surfaces
40 7.4 External battery safety
7.5 Electromagnetic compatibility (EMC)
7.6 General requirements for software
7.6.1 Life cycle design
7.6.2 Medical device risk management, interoperability, and cybersecurity
41 7.6.3 Clinical accessibility to mapping parameters in both clinical and physical units
7.7 Requirements for user accessories and clinical tools
8 System-level inspection, characterization, and measurement
8.1 Measurement of output signal characteristics
8.2 Measurement of the output signal amplitude and stimulus timing parameters
42 Figure 7—Configuration for measurement of output signal amplitude and impedance
8.2.1 Measurements taken during steady-state operation of the implantable part
8.2.2 Measurements taken during power-up operation of the implantable part
43 8.2.3 Measurements taken during power-down operation of the implantable part
8.3 Impedance measurement accuracy
8.4 Inductive link characterization 
8.5 Sound processor battery testing
44 8.5.1 Typical system operation time on single battery charge
8.5.2 Rechargeable battery fade test
45 8.6 Risk-based selection of test sample size
8.6.1 General requirements
47 Figure 8— General process for determining sample size
48 8.6.2 Default levels of ‘sample size category’ – Path 2
8.6.3 Determination of risk ranking using design analysis – Path 3
Table 1—Severity of harm in rank order
49 Table 2—Occurrence-of-harm definitions and ranking
Table 3—Risk ranking*
50 Table 4—Risk definitions
8.6.4 Determination of the required conforming and confidence proportions – Paths 2 and 3
Table 5—Required conforming and confidence proportions for a given risk level
8.6.5 Selection of analysis method and determination of sample size – Paths 2 and 3
51 Table 6—Minimum sample sizes for prescribed levels of conforming and confidence proportions fora binominal test with zero failures
8.7 Design verification tests for system components 
8.8 Reporting requirements for validation and verification testing
52 9 Implantation support (RESERVED FOR FUTURE VERSIONS)
10 Post-implantation testing, in vivo assessment, and analysis of failed devices
10.1 Functional evaluation of a device in vivo
53 10.2 Removal and return of explanted components and analysis report
54 10.3 Testing of returned implantable components
55 11 Reliability monitoring and reporting
56 11.1 General requirements
11.1.1 Analysis and recording of field returns
11.1.2 Audiences for field reliability information
11.1.3 Components for which reliability reporting applies
11.1.3.1 Implantable components
11.1.3.2 Non-implantable components
57 11.1.4 Registration of implantable components and notification of their explantation or removal from service
11.1.5 Complementary field data describing the history of the system in the field
11.1.6 Requirements for field assessment of implantable components suspected of failure
58 11.2 Specific requirements related to implantable components
11.2.1 Identification and documentation of failed implantable components
11.2.2 Analysis and classification of explanted components
11.2.2.1 General requirement
59 11.2.2.2 General process for analysis of explanted components
60 Figure 9—Minimum procedures for failure analysis of implantable components
61 Table 7- Classifications of explanted devices
62 11.2.2.3 Intake, decontamination and initial functional screening
11.2.2.4 Classification of explanted components and full specification testing
65 11.3 Specific requirements related to non-implantable components
11.3.1 Testing of returned non-implantable components
66 11.3.2 Identification and categorization of returned non-implantable components
Figure 10—Minimum classifications for failure analysis of sound processors
11.4 Requirements for reporting field reliability data to regulatory bodies
67 11.4.1 Schedule and method of reporting to regulatory bodies
11.4.2 Implantable components reliability report to regulatory bodies
11.4.2.1 General requirement
11.4.2.2 Analysis of cumulative failure percentage
70 11.4.2.3 Pareto analysis of primary root cause of failure mechanisms
71 11.4.3 Non-implantable components reliability report to regulatory bodies
11.4.3.1 General requirement
11.4.3.2 Monthly return failure rates for non-implantable components
11.4.3.3 Root cause identification of failures using Pareto analysis
72 11.5 Requirements for reporting field reliability data to the public and the clinical community
11.5.1 Schedule and method of reporting to the public and the clinical community
11.5.2 Reliability data for public reporting
73 Figure 11—Minimum classifications for failure analysis of implantable components for public reporting
Figure 12—Minimum classifications for failure analysis of sound processors for public reporting
74 12 Information on use, warnings, and hazards
12.1 Specification of product data sheets
12.2 Instructions on proper use of the device by the physician, audiologist, and/or patient
12.2.1 Manufacturer contact information
12.3 Information regarding device and accessory selection
12.4 Information on potential hazards at implantation
12.5 Warnings regarding maintaining proper operating environment
75 12.6 Warning of potential damage because of electrical currents from medical treatments
12.7 Warning to avoid ultrasonic exposure of implanted device
12.8 Warning of potential damage by therapeutic ionizing radiation
12.9 Warning that the implantable device is not for reuse
12.10 Information on exceptional environments and constraints on handling the implant
12.11 Warning of precautions for adverse environments
76 12.11.1 Warning of environments adverse to the patient
12.11.2 Warning of environments adverse to the device
12.12 Warning to the patient to seek medical advice before entering adverse environment
12.13 Warning of precautions to prevent adverse effects that could be caused by performance changes
12.14 Information about administration of medicinal products
77 12.15 Warning regarding tissue damage that could be caused by excessive coil retention forces and the need for clinical monitoring and management
12.16 Warning regarding the magnetic field from headpiece coil causing the reprogramming of magnetic shunts
12.17 Warning of possible side effects during normal use
12.18 Warning of possible choking hazards associated with use of long cables with infants and young children
12.19 Warning of hazards associated with swallowing small parts
12.20 Information regarding access to reliability information for clinicians and public
78 12.21 Information regarding the availability of field assessment information for clinicians
12.22 Labeling of ingress protection
12.23 Informational summary of safety and effectiveness data
12.24 Information about immunization of cochlear implant candidates
12.25 Information about MRI safety and immunity claims
12.25.1 Definitions
12.25.2 Applicability of labeling requirements
79 Table 8—Applicability of MRI labeling requirements
12.25.3 MRI labeling requirements
80 12.25.4 Availability of Labeling
13 General arrangement of the packaging system
13.1 Implant in a non-reusable sterile barrier system
13.2 Non-reusable sterile barrier system in protective packaging
13.3 Construction and validation of the packaging system
14 Markings on the packaging system and the cochlear implant device
81 14.1 General requirements
14.1.1 Prominent display of warning notices
14.1.2 Device traceability
14.2 Markings on the protective packaging
14.2.1 Markings for radioactivity
14.2.2 Identification of manufacturer
14.2.3 Month, day, and year of manufacture
14.2.4 Use-before date
14.2.5 Description of device
82 14.2.6 Intended use of device
14.2.7 Additional identifying description of implantable device
14.2.8 Statement of sterilization (protective packaging)
14.2.9 Declaration of sterilization (accompanying documentation)
14.2.10 Guidelines on device sterilization methods
14.2.11 Identification of accessories
14.2.12 Identification of required connectors or configurations
83 14.2.13 Exceptional environmental or handling constraints
14.2.14 Designation of special-use devices
14.2.15 Use of symbols on sales packaging and the sterile barrier system
14.3 Markings on the sterile barrier system
14.3.1 Multiple products in similar sterile barrier systems
14.3.2 Identification of the manufacturer and address of the manufacturing location
14.3.3 Statement of sterilization and identification of sterilization method
84 14.3.4 STERILE symbol
14.3.5 Month, day and year of manufacture
14.3.6 Use-before date
14.3.7 Description of device
14.3.8 Identification of contents
14.3.9 Identification of required connectors or configurations, if applicable
14.3.10 Instructions for opening the sterile barrier system
14.3.11 Designation of special-use devices
85 14.4 Markings on the cochlear implant system
14.4.1 Individual device identification
14.4.2 Unequivocal identification
14.4.3 Interpretation of unequivocal identification markings
86 15 Safety from unintentional biological effects of the cochlear implant system
15.1 Sterility of implantable device and tools
15.2 Particulate matter
15.3 Immunization protection against increased risk of infections due to surgery and device placement
16 Safety of secondary features of the cochlear implant system
16.1 Prevention of magnetic field interference with other medical devices
87 16.2 Prevention of harm caused by headpiece retention
17 Safety of electrical stimulation
17.1 Electrical safety of applied signals to non-implantable parts
88 17.2 Direct current leakage limit under use conditions
17.3 Charge and charge density limits for biphasic, charge-balanced pulses
90 Figure 13—Maximum stimulation limits for charge-balanced, biphasic pulses plotted as a function of chargeper phase (x axis) and charge density per phase (y axis) for k = 1.75 and a maximum charge density of 216μC/cm2
91 17.4 Phase duration requirements
17.5 Stimulation waveform requirements
92 Figure 14—Examples of possible symmetrical and asymmetrical stimulation waveforms that meet thecharge-balancing requirement
18 Safety of implantable energy sources
18.1 Documentation on implanted energy source
93 19 Safety from heat sources
19.1 Thermal limit on outer surfaces of implantable parts
19.2 Thermal limit on outer surfaces of external sound processors
19.3 Thermal limit on outer surfaces of interfacing equipment
94 19.4 Thermal limit on surfaces of external batteries in contact with skin
95 20 Safety from unintended effects caused by the device
20.1 Maintenance of integrity of materials for life of the implantable device
20.2 Advanced warning of depletion of implantable power source
96 20.3 Risk analysis of single-fault conditions
20.4 No unacceptable risk from intended use of active implant
20.5 Design assurance for removal and reimplantation compatibility
20.6 Hermeticity testing and compliance
97 20.7 Implantable device internal moisture content
21 Safety and device immunity during magnetic resonance imaging
21.1 Conditions for safe MRI usage
98 21.2 Displacement force and torque acting on the implantable component
21.2.1 Magnetically induced torque
99 21.2.2 Magnetically induced displacement force
21.3 Gradient-induced vibration
21.3.1 Harm to the patient
21.3.2 Damage to the implant
21.4 Radio-frequency-induced heating
100 21.5 Gradient-induced heating
21.6 Unintentional device output
101 21.7 Implant magnet weakening
21.8 Maintenance of implant functionality during and after MRI scanning
102 21.9 Imaging artifact
22 Device immunity to external stresses caused by medical treatment and procedures
22.1 Requirements for immunity
22.1.1 Immunity to diagnostic ultrasound energy
22.1.2 Immunity to therapeutic ionizing radiation
103 22.1.3 Immunity to applied currents during surgery
22.1.4 Immunity to stresses during defibrillation
22.2 Testing for immunity
22.2.1 Testing for immunity to diagnostic ultrasonic energy
104 22.2.2 Testing for immunity to therapeutic ionizing radiation
22.2.3 Testing for immunity to applied currents during surgery
105 Figure 15—Test setup for proof of protection from high-frequency currents caused by surgical equipment
22.2.4 Testing for immunity to external defibrillation stresses
106 Figure 16—RCL circuit for defibrillation test for active implantable medical device
Figure 17—Form of Vtest pulses used in defibrillation test
107 23 Device immunity to stresses of mechanical forces
23.1 Requirements for immunity
23.1.1 Immunity to vibration stresses during normal use and handling
23.1.2 Immunity to minor mechanical impact stresses during implantation handling
23.1.3 Immunity to mechanical impact stresses during normal use, including trauma
108 23.1.4 Immunity of implantable antenna coil to mechanical impact stresses
23.1.5 Immunity of implantable antenna coil to stresses of mechanical flexing and bending
23.1.6 Immunity of implantable leads to tensile forces
23.1.7 Stress relief of junctions in implantable leads
109 23.1.8 Immunity of implantable leads to flexural stresses
23.1.9 Specification of performance of implantable connectors
23.2 Testing for immunity
23.2.1 Testing for immunity to vibration stresses during normal use and handling
23.2.2 Testing for immunity to minor mechanical impact stresses during implantation handling
110 23.2.3 Testing for immunity to mechanical impact stresses during normal use, including trauma
23.2.3.1 Test 1: Use case impact test applied by hammer to center of implant case
23.2.3.2 Test 2: Use case impact test applied by hammer to the weakest point or distributed over the device
111 23.2.3.3 Reporting of test results for Test 1 and Test 2
23.2.4 Testing for immunity of implantable antenna coil to mechanical impact
112 Figure 18—Illustration showing the approximate locations for the five strikes for mechanical impact testingof the antenna coil
23.2.5 Testing for immunity of implantable antenna coil to stresses of mechanical flexing and bending
23.2.5.1 Test 1: Antenna coil out-of-plane flex testing
113 Figure 19—U-shaped flex bending of implantable antenna coil
23.2.5.2 Test 2: Antenna coil hinge flex testing relative to case
23.2.6 Testing for immunity of implantable leads to tensile forces
114 23.2.6.1 Test 1: Test for specimen type A
23.2.6.2 Test 2: Insulation test for specimen type B
115 23.2.7 Testing for stress relief of junctions in implantable leads
23.2.8 Testing for immunity of implantable leads to flexural stresses
23.2.8.1 Test 1: Gross flex testing of leads
Figure 20—Stimulator drop test
116 23.2.8.2 Test 2: Cyclical micro flex testing of leads
Figure 21—Micro-Flex test fixture
117 23.2.9 Testing of implantable connectors
24 Device immunity to stresses caused by atmospheric pressure changes
24.1 Minimum operating range
24.2 Requirements for immunity
24.2.1 Immunity to pressure changes during transit or normal use
24.2.2 Immunity to increases in atmospheric pressure during vocational or recreational activities
118 24.3 Testing for immunity
24.3.1 Testing for immunity to pressure changes during transit or normal use
24.3.1.1 Test for static low atmospheric pressure
24.3.1.2 Test for cyclic low atmospheric pressure
24.3.1.3 Test for static high atmospheric pressure
24.3.1.4 Test for cyclic high atmospheric pressure
119 24.3.2 Testing for immunity to increases in atmospheric pressure during vocational or recreational activities
25 Device immunity to stresses caused by temperature changes
25.1 Requirements for immunity to temperature extremes in transport and storage
25.2 Testing for immunity to temperature extremes in transport and storage
25.2.1 Test for low-temperature storage
25.2.2 Test for dry-heat storage
120 25.2.3 Test for thermal cycling during storage and transport
26 Non-implantable device immunity to stresses caused by environment and usage
26.1 Requirements for immunity of sound processor and body-worn accessories
121 26.1.1 Temperature
26.1.2 Relative humidity
26.1.3 Atmospheric pressure
26.1.4 Mechanical forces
26.1.5 Moisture ingress
26.2 Testing for immunity of sound processors and body-worn accessories
122 26.2.1 Temperature
26.2.1.1 Test for low-temperature storage
26.2.1.2 Test for dry-heat storage
26.2.1.3 Test for thermal cycling during normal use
123 26.2.1.4 Test for thermal cycling during storage and transport
26.2.2 Relative humidity
26.2.3 Atmospheric pressure
26.2.3.1 Test for static low atmospheric pressure
26.2.4 Mechanical forces
124 26.2.4.1 Test for vibration
26.2.4.2 Test for free-fall shock (1 m; in-use orientation)
26.2.4.3 Test for free-fall shock (2 m; in-use/side-on orientation)
26.2.4.4 Test for free-fall shock (1 m; random orientation)
26.2.5 Moisture ingress
125 26.3 Testing for immunity of cables
Table 9—Summary of functional tests for cables
126 26.3.1 Tug test
Figure 22—Test setup for cable tug test
26.3.2 Test for multiple-pin plug cyclic connection
127 Figure 23—Test setup for 6-pin plug cyclic connection test
26.3.3 Bite test
128 Figure 24—Fixture for bite test
26.3.4 Pull test
129 Figure 25—Test setup for cable pull test
26.3.5 Flex test
130 26.3.6 Connector engage and retention force
26.3.7 Cable safety
26.4 Requirements for immunity of non-body-worn accessories
26.4.1 Temperature
26.4.2 Relative humidity
26.4.3 Atmospheric pressure
131 26.4.4 Mechanical forces
26.5 Testing for immunity of non-body-worn accessories
26.5.1 Temperature
26.5.1.1 Test for low-temperature storage
26.5.1.2 Test for dry-heat storage
26.5.1.3 Test for thermal cycling during normal use
26.5.1.4 Test for thermal cycling during storage and transport
26.5.2 Relative humidity
26.5.3 Atmospheric pressure
26.5.4 Mechanical forces
26.5.4.1 Test for vibration
132 26.5.4.2 Test for free fall (1 m for handheld components)
133 Annex A (informative) Clinical identification and management of cochlear implant devicefailures
135 Annex B (informative) Clinical checklist prior to explantationSigns and symptoms checklist
139 Annex C (informative) Returned implant analysis
145 Annex D (informative) Indications of performance decline
146 Annex E (informative) Reliability reporting to regulatory bodies
147 Figure E.1—Acceptable graphical representations of implant reliability data
155 Annex F (informative) Pareto analysis
156 Table F.1—Device problems contributing to explantation, with associated normalized relative percent andcumulative percentage data (fictitious data)
Figure F.1—Pareto plot of categories of device-related failures associated with the device explants reportedin Table F.1 (fictitious data)
157 Annex G (informative) Failed component return rate (FCRR) graphic and table
Figure G.1—Sample graph of externals reliability data
Table G.1—Sample table listing of externals reliability data
158 Figure G.2—Sample graph of externals reliability data
159 Annex H (informative) Reliability reporting template for the public and clinical community
160 Table H.1—Example of hypothetical reliability data from Manufacturer X for Device A
161 Figure H.1—Acceptable graphical representations of reliability data
162 Annex I (informative) Product specification data sheets
163 Table I.1—Manufacturer’s implant specifications
164 Table I.2—Manufacturer’s electrode specifications
Table I.3—Manufacturer’s sound processing strategy
165 Table I.4—Manufacturer’s sound processor specifications
167 Table I.5—Manufacturer’s remote-control specifications
168 Annex J (informative) Mechanical testing of leads and interfaces to case bodies
171 Annex K (informative) Logic flow diagram of the relationships between the required testing,explant category classification, and reliability reporting to bothregulatory bodies and the public
177 Bibliography
AAMI CI86 2017
$162.84