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BS EN ISO 4042:2018:2019 Edition

$198.66

Fasteners. Electroplated coating systems

Published By Publication Date Number of Pages
BSI 2019 70
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This document specifies requirements for electroplated coatings and coating systems on steel fasteners. The requirements related to dimensional properties also apply to fasteners made of copper or copper alloys.

It also specifies requirements and gives recommendations to minimize the risk of hydrogen embrittlement; see 4.4 and Annex B.

It mainly applies to zinc and zinc alloy coating systems (zinc, zinc-nickel, zinc-iron) and cadmium, primarily intended for corrosion protection and other functional properties:

  • with or without conversion coating;

  • with or without sealant;

  • with or without top coat;

  • with or without lubricant (integral lubricant and/or subsequently added lubricant).

Specifications for other electroplated coatings and coating systems (tin, tin-zinc, copper-tin, copper-silver, copper, silver, copper-zinc, nickel, nickel-chromium, copper-nickel, copper-nickel-chromium) are included in this document only for dimensional requirements related to fasteners with ISO metric threads.

This document applies to bolts, screws, studs and nuts with ISO metric thread, to fasteners with non-ISO metric thread, and to non-threaded fasteners such as washers, pins, clips and rivets.

Information for design and assembly of coated fasteners is given in Annex A.

This document does not specify requirements for properties such as weldability or paintability.

NOTE Other International Standards specify differing electroplating processes. For electroplating of fasteners, the requirements of this document apply, unless otherwise agreed.

PDF Catalog

PDF Pages PDF Title
2 undefined
6 Blank Page
7 European foreword
Endorsement notice
8 Blank Page
11 Foreword
13 Introduction
14 Blank Page
15 1 Scope
2 Normative references
16 3 Terms and definitions
17 4 General characteristics of the coating
4.1 Coating metals or alloys and main purposes
4.2 Build-up of basic electroplated coating systems
18 4.3 Coating systems and coating processes
4.4 Internal hydrogen embrittlement
4.4.1 General
19 4.4.2 Fasteners with hardness below 360 HV
4.4.3 Fasteners with hardness equal to and above 360 HV and up to 390 HV
4.4.4 Fasteners with hardness above 390 HV
20 4.4.5 Fasteners in accordance with ISO 898-1, ISO 898-2 and ISO 898-3
21 4.4.6 Baking and test requirements for case-hardened and tempered screws
22 4.4.7 Work-hardened fasteners
4.4.8 Fasteners with bainitic structure
4.5 Baking
5 Corrosion protection and testing
5.1 General
23 5.2 Neutral salt spray test (NSS) for zinc based coating systems
24 5.3 Sulfur dioxide test (Kesternich test)
25 5.4 Bulk handling, automatic processes such as feeding and/or sorting, storage and transport
6 Dimensional requirements and testing
6.1 General
6.2 Fasteners with ISO metric thread
6.2.1 Coating thickness
26 6.2.2 Gaugeability and assemblability
6.3 Other fasteners
27 6.4 Test methods for thickness determination
29 7 Mechanical and physical properties and testing
7.1 General
7.2 Appearance
7.3 Corrosion resistance related to temperature
7.4 Torque/clamp force relationship
7.5 Determination of hexavalent chromium
8 Applicability of tests
8.1 General
8.2 Tests mandatory for each lot
30 8.3 Tests for in-process control
8.4 Tests to be performed when specified by the purchaser
9 Designation system
9.1 General
31 9.2 Designation of electroplated coating systems for the order
32 9.3 Examples of designation of hexavalent chromium free electroplated coating systems for fasteners
33 9.4 Designation of fasteners with electroplated coating systems for labelling
10 Ordering requirements for electroplating
34 11 Storage conditions
35 Annex A (informative) Design aspects and assembly of coated fasteners
43 Annex B (informative) Hydrogen embrittlement consideration
47 Annex C (informative) Corrosion protection related to zinc coatings with chromate conversion coatings
48 Annex D (informative) Coating thickness and thread clearance for ISO metric screw threads
56 Annex E (informative) Coating systems tested in accordance with ISO 9227, NSS — Evaluation of cabinet corrosivity for the neutral salt spray test
65 Annex F (informative) Obsolete designation codes for electroplated coating systems on fasteners according to ISO 4042:1999
68 Bibliography
BS EN ISO 4042:2018
$198.66