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BS IEC 62548:2016

$215.11

Photovoltaic (PV) arrays. Design requirements

Published By Publication Date Number of Pages
BSI 2016 72
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This International Standard sets out design requirements for photovoltaic (PV) arrays including DC array wiring, electrical protection devices, switching and earthing provisions. The scope includes all parts of the PV array up to but not including energy storage devices, power conversion equipment or loads. An exception is that provisions relating to power conversion equipment are covered only where DC safety issues are involved. The interconnection of small DC conditioning units intended for connection to PV modules are also included.

The object of this document is to address the design safety requirements arising from the particular characteristics of photovoltaic systems. Direct current systems, and PV arrays in particular, pose some hazards in addition to those derived from conventional AC power systems, including the ability to produce and sustain electrical arcs with currents that are not greater than normal operating currents.

In grid connected systems, the safety requirements of this document are however critically dependent on the inverters associated with PV arrays complying with the requirements of IEC 62109‑1 and IEC 62109‑2 .

Installation requirements are also critically dependent on compliance with the IEC 60364 series (see Clause 4).

PV arrays of less than 100 W and less than 35 V DC open circuit voltage at STC are not covered by this document.

PV arrays in grid connected systems connected to medium or high voltage systems are not covered in this document. Variations and additional requirements for large-scale ground mounted PV power plants with restricted access to personnel will also be addressed in IEC TS 62738 1 .

Additional requirements may be needed for more specialized installations, for example concentrating systems, tracking systems or building integrated PV.

The present international standard also includes extra protection requirements of PV arrays when they are directly connected with batteries at the DC level.

PDF Catalog

PDF Pages PDF Title
4 English
CONTENTS
7 FOREWORD
9 1 Scope and object
2 Normative references
11 3 Terms, definitions, symbols and abbreviated terms
3.1 Terms, definitions and symbols
18 3.2 Abbreviations
4 Compliance with IEC 60364 (all parts)
5 PV array system configuration
5.1 General
19 Figures
Figure 1 – General functional configuration of a PV powered system
20 Figure 2 – PV array diagram – single string example
21 Figure 3 – PV array diagram – multiple parallel string example
22 Figure 4 – PV array diagram – multiple parallel string example with array divided into sub-arrays
23 Figure 5 – PV array example using a PCE with multiple MPPT DC inputs
24 Figure 6 – PV array example using a PCE with multiple DC inputs internally connected to a common DC bus
26 Figure 7 – PV string constructed using DC conditioning units
28 5.2 Mechanical design
30 6 Safety issues
6.1 General
31 6.2 Protection against electric shock
6.3 Protection against thermal effects
6.4 Protection against the effects of insulation faults
33 Tables
Table 1 – Requirements for different system types based on PCE isolation and PV array functional earthing
34 Table 2 – Minimum insulation resistance thresholds for detection of failure of insulation to earth
35 Table 3 – Rated current of automatic earth fault interrupting means
36 6.5 Protection against overcurrent
38 Figure 8 – Example of a PV array diagram where strings are grouped under one overcurrent protection device per group
40 6.6 Protection against effects of lightning and overvoltage
41 7 Selection and erection of electrical equipment
7.1 General
42 7.2 PV array maximum voltage
7.3 Component requirements
Table 4 – Voltage correction factors for crystalline and multi-crystalline silicon PV modules
46 Table 5 – Minimum current rating of circuits
47 Figure 9 – Examples of reinforced protection of wiring
50 7.4 Location and installation requirements
51 Table 6 – Disconnection device requirements in PV array installations
53 Figure 10 – PV array exposed conductive parts functional earthing/bonding decision tree
54 Figure 11 – Exposed conductive parts earthing in a PV array
57 Figure 12 – Examples of PV string wiring with minimum loop area
58 8 Acceptance
9 Operation/maintenance
10 Marking and documentation
10.1 Equipment marking
10.2 Requirements for signs
59 10.3 Identification of a PV installation
10.4 Labelling of PV array and PV string combiner boxes
10.5 Labelling of disconnection devices
10.6 Documentation
60 Annexes
Annex A (informative) Examples of signs
Figure A.1 – Example of sign required on PV array combiner boxes (10.4)
Figure A.2 – Example of switchboard sign for identification of PV on a building
61 Annex B (informative) Examples of system functional earthing configurations in PV arrays
Figure B.1 – System functional earthing/grounding
62 Figure B.2 – Examples different PV configurations in common use
63 Annex C (informative) Blocking diode
C.1 Introduction
C.2 Use of blocking diodes to prevent overcurrent/fault current in arrays
C.3 Examples of blocking diode use in fault situations
C.3.1 General
C.3.2 Short circuit in PV string
64 Figure C.1 – Effect of blocking diode where there is a short circuit in PV string
Figure C.2 – Effect of blocking diode where there is an earth fault on a system with earthing on the minus side
65 C.4 Specification of blocking diode
C.5 Heat dissipation design for blocking diode
Figure C.3 – Effect of blocking diode where there is an earth fault on a system with positive side earthing
67 Annex D (informative) Arc fault detection and interruption in PV arrays
Figure D.1 – Examples of types of arcs in PV arrays
68 Annex E (normative) DVC limits
Table E.1 – Summary of the limits of the decisive voltage classes
69 Bibliography
BS IEC 62548:2016
$215.11