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BSI PD IEC/TS 62548:2013:2014 Edition

$198.66

Photovoltaic (PV) arrays. Design requirements

Published By Publication Date Number of Pages
BSI 2014 64
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This Technical Specification sets out design requirements for photovoltaic (PV) arrays including d.c. array wiring, electrical protection devices, switching and earthing provisions. The scope includes all parts of the PV array up to but not including energy storage devices, power conversion equipment or loads.

The object of this Technical Specification is to address the design safety requirements arising from the particular characteristics of photovoltaic systems. Direct current systems, and PV arrays in particular, pose some hazards in addition to those derived from conventional a.c. power systems, including the ability to produce and sustain electrical arcs with currents that are not greater than normal operating currents.

In grid connected systems the safety requirements of this Technical Specification are however critically dependent on the inverters associated with PV arrays complying with the requirements of IEC 62109‑1 and IEC 62109‑2 .

Installation requirements are also critically dependent on compliance with IEC 60364 series (see Clause 4).

PV arrays of less than 100 W and less than 35 V d.c. open circuit voltage at STC are not covered by this Technical Specification.

Attention is drawn to Annex D describing arc fault detection and interruption in PV arrays. It is expected that requirements for the use of this type of equipment will be included in this Technical Specification when reliable commercial equipment for detection of arcs in PV systems is available.

NOTE 1

This Technical Specification covers the protection requirements of PV arrays which develop as a result of the use of batteries in PV systems.

NOTE 2

Additional requirements may be needed for more specialized installations e.g. concentrating systems, tracking systems or building integrated PV.

PDF Catalog

PDF Pages PDF Title
4 CONTENTS
7 FOREWORD
9 1 Scope and object
2 Normative references
11 3 Terms and definitions, symbols and abbreviations
3.1 Terms, definitions and symbols
17 3.2 Abbreviations
4 Compliance with IEC 60364
18 5 PV array system configuration
5.1 General
5.1.1 Functional configuration of a PV system
5.1.2 PV system architectures
5.1.3 Array electrical diagrams
Figures
Figure 1 – General functional configuration of a PV powered system
19 Figure 2 – PV array diagram – single string case
20 Figure 3 – PV array diagram – multiple parallel string case
21 Figure 4 – PV array diagram – multiple parallel string casewith array divided into sub-arrays
22 Figure 5 – PV array using a PCE with multiple MPPT d.c. inputs
23 5.1.4 Use of PCE with multiple d.c. inputs
Figure 6 – PV array using a PCE with multiple d.c.inputs internally connected to a common d.c. bus
24 5.1.5 Series-parallel configuration
5.1.6 Batteries in systems
5.1.7 Considerations due to prospective fault conditions within a PV array
25 5.1.8 Considerations due to operating temperature
5.1.9 Performance issues
26 5.2 Mechanical design
5.2.1 General
5.2.2 Thermal aspects
5.2.3 Mechanical loads on PV structures
5.2.4 Wind
5.2.5 Material accumulation on PV array
5.2.6 Corrosion
27 6 Safety issues
6.1 General
6.2 Protection against electric shock
6.3 Protection against overcurrent
6.3.1 General
6.3.2 Requirement for overcurrent protection
6.3.3 Overcurrent protection in PV systems connected to batteries
28 6.3.4 Requirement for string overcurrent protection
6.3.5 Requirement for sub-array overcurrent protection
6.3.6 Overcurrent protection sizing
29 Figure 7 – Example of a PV array diagram where strings are grouped under one overcurrent protection device per group
30 6.3.7 Overcurrent protection location
Tables
Table 1 – Nominal overcurrent rating of functional earth fault interrupter
31 6.4 Requirements for PV arrays operating at DVC-B and DVC-C voltages
6.4.1 Detection and alarm requirements
Table 2 – Requirements for different system types based on PCE isolation and PV array functional earthing
32 Table 3 – Minimum insulation resistance thresholdsfor detection of failure of insulation to earth
33 6.4.2 Earth fault alarm
Table 4 – Response time limits for sudden changes in residual current
34 6.5 Protection against effects of lightning and overvoltage
6.5.1 General
6.5.2 Protection against overvoltage
7 Selection and erection of electrical equipment
7.1 General
35 7.2 PV array maximum voltage
7.3 Component requirements
7.3.1 General
Table 5 – Voltage correction factors for crystalline and multi-crystalline silicon PV modules
36 7.3.2 PV modules
7.3.3 PV array and PV string combiner boxes
7.3.4 Circuit breakers
37 7.3.5 Disconnectors and switch-disconnectors
7.3.6 Cables
38 Table 6 – Minimum current rating of circuits
40 7.3.7 Segregation of a.c. and d.c. circuits
7.3.8 Plugs, sockets and connectors
Figure 8 – Reinforced protection of wiring
41 7.3.9 Wiring in combiner boxes
7.3.10 Fuses
7.3.11 Bypass diodes
7.3.12 Blocking diodes
42 7.4 Location and installation requirements
7.4.1 Disconnecting means
43 Table 7 – Disconnection device requirements in PV array installations
44 7.4.2 Earthing and bonding arrangements
45 Figure 9 – PV array exposed conductive parts functional earthing/bonding decision tree
46 Figure 10 – Exposed conductive parts earthing in a PV array
48 7.4.3 Wiring system
Figure 11 – PV string wiring with minimum loop area
49 8 Acceptance
9 Operation/maintenance
50 10 Marking and documentation
10.1 Equipment marking
10.2 Requirements for signs
10.3 Identification of a PV installation
10.4 Labelling of PV array and PV string combiner boxes
10.5 Labelling of disconnection devices
10.5.1 General
10.5.2 PV array disconnecting device
51 10.6 Documentation
52 Annex A (informative) Examples of signs
Figure A.2 – Example of switchboard sign for identification of PV on a building
53 Annex B (informative) Examples of system functional earthing configurations in PV arrays
Figure B.1 – System functional earthing/grounding
54 Figure B.2 – Examples different PV configurations in common use
55 Annex C (informative) Blocking diode
56 Figure C.1 – Effect of blocking diode at short circuit in PV string
Figure C.2 – Effect of blocking diode where there isan earth fault on a system with earthing on the minus side
57 Figure C.3 – Effect of blocking diode where there isan earth fault on a system with positive side earthing
59 Annex D (informative) Arc fault detection and interruption in PV arrays
Figure D.1 – Examples of types of arcs in PV arrays
61 Annex E (informative) DVC limits
Table E.1 – Summary of the limits of the decisive voltage classes
62 Bibliography
BSI PD IEC/TS 62548:2013
$198.66