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ACI 549.1R 93:1993 Edition

$29.52

549.1R-93: Guide for the Design, Construction & Repair of Ferrocement (Reapproved 2009)

Published By Publication Date Number of Pages
ACI 1993 30
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This guide supplements two earlier publications(ACI 549R, State-of-the-Art Report of Ferrocement, and SP-61, Ferrocement-Materials and Applications). It provides technical information on materials and material selection, design criteria and approaches, construction methods, maintenance and repair procedures, and testing. The objectives are to promote the more effective use of ferrocement in terrestrial structures, provide architects and engineers with the necessary tools to specify and use ferrocement, and provide owners or their representatives with a reference document to check the acceptability of a ferrocement alternative in a given application. Keywords: admixtures; cements; composite materials; construction; construction materials; ferrocement; fibers; flexural strength, maintenance; metals; modulus of elasticity; reinforced concrete; reinforcing materials; repairs; structural design; tension tests; welded wire fabric.

PDF Catalog

PDF Pages PDF Title
1 CONTENTS
2 CHAPTER 1- GENERAL
1.1-Scope
1.2-Approval for use in design and construction
CHAPTER 2- TERMINOLOGY
2.1-Reinforcing parameters
2.1.1 Volume fraction of reinforcement Vf
2.1.2 Specific surface of reinforcement Sr
2.1.3 Relation between Sr and Vf
3 2.1.3 Effective modulus of the reinforcement
2.2-Notation
2.3-Definitions
4 CHAPTER 3- MATERIALS
3.1-Matrix
3.1.1 Cement
5 3.1.2 Aggregates
3.1.3 Water
3.1.4 Admixtures
3.1.5 Mix proportioning
6 3.2-Reinforcement
3.2.1 Wire mesh
7 3.2.2 Welded-wire fabric
3.2.3 Expanded metal mesh reinforcement
3.2.4 Bars, wires, and prestressing strands
8 3.2.5 Discontinuous fibers and nonmetallic reinforcement
CHAPTER 4- DESIGN CRITERIA
4.1-Design methods
4.2-Strength requirements
9 4.2.1 Flexure20-23
10 4.2.2 Tension 27-29
4.2.3 Compression
4.2.4 Shear
4.3-Service load design
4.3.1 Flexure
4.3.1.1 Allowable tensile stress
11 4.3.1.2 Allowable compressive stress
4.4-Serviceability
4.4.1 Crack-width limitations
4.4.2 Fatigue stress range
4.4.3 Corrosion durability
4.4.4 Deflection limitation
4.5-Particular design parameters
4.6-Examples
4.7-Design aids
CHAPTER 5- FABRICATION
5.1-General requirements
5.1.1 Planning
12 5.1.2 Mixing
5.1.3 Mortar placement
5.1.4 Finishing
5.1.5 Curing
5.2-Construction methods
13 5.2.1 Armature system
5.2.1.1 Advantages
5.2.1.2 Disadvantages
5.2.1.3 Discussion
14 5.2.2 Closed-mold system
5.2.2.1 Advantages
5.2.2.2 Disadvantages
5.2.2.3 Discussion
5.2.3 Integral-mold system
5.2.3.1 Advantages
15 5.2.3.2 Disadvantages
5.2.3.3 Discussion
5.2.4 Open-mold system
5.2.4.1 Advantages
5.2.4.2 Disadvantages
CHAPTER 6- MAINTENANCE AND REPAIR
6.1-Introduction
16 6.2-Blemish and stain removal
6.2.1 General
6.2.2 Construction blemishes
6.2.3 Stain removal
6.2.4 Efflorescence
6.3-Protective surface treatments
6.3.1 General
17 6.3.2 Hardeners
6.3.3 Coatings
6.3.4 Sheathing
6.4-Damage repair
6.4.1 General
6.4.2 Common types of damage
6.4.2.1 Delaminations
6.4.2.2 Spalls
18 6.4.2.3 Scaling
6.4.2.4 Fire damage
6.4.2.5 Cracks and local fractures
6.4.3 Evaluation and testing
6.4.4 Surface preparation
6.4.4.1 General
6.4.4.2 Removal of deteriorated concrete
6.4.4.3 Reinforcement
19 6.4.4.4 Cleaning
6.4.4.5 Cracks
6.5-Repair materials
6.5.1 Portland cement
6.5.2 Polymer mortars
6.5.3 Admixtures
20 6.6-Repair procedure
6.6.1 Mixing
6.6.2 Full-depth repair
6.6.3 Partial depth patches
6.6.4 Overlays
6.6.5 Shotcrete
6.6.6 Curing
CHAPTER 7- TESTING
7.1-Test methods
7.1.1 Compressive strength and static modulus of elasticity of mortar
21 7.1.2 Flexural strength of ferrocement
7.1.3 Tensile properties of the mesh reinforcement
7.1.4 Tensile test of ferrocement
22 CHAPTER 8- REFERENCES
8.1-Recommended references
23 8.2-Cited references
25 APPENDIX A- CALCULATION OF VOLUME FRACTION OF REINFORCEMENT
Example
Example
APPENDIX B- FLEXURAL STRENGTH ANALYSIS OF FERROCEMENT SECTIONS
Example 1
26 Example 2A
27 Example 3
28 APPENDIX C- SIMPLIFIED DESIGN AIDS
Example 1
Example 2
Example 3
29 APPENDIX D- SURFACE TREATMENT FOR FERROCEMENT STRUCTURES ATTACKED BY COMMONLY USED CHEMICALS*
D.1-General
D.2-Chemical coatings
D.2.1 Magnesium-zinc fluosilicates
D.2.2 Sodium silicate
D.2.3 Resin coatings
D.2.3.1 Synthetic resins and plastics
D.2.3.2 Epoxy resins
D.2.3.3 Chlorinated rubber
D.2.3.4 Cumar
D.2.4 Bitumineous/coal tar coatings
D.2.4.1 Asphalt
D.2.4.2 Bituminous/coal tar paints
D.2.4.3 Bituminous enamel
D.2.4.4 Bituminous plastics
30 D.2.4.5 Bituminous emulsions
D.2.5 Miscellaneous methods of coating
D.2.5.1 Drying oil coatings
D.2.5.2 Acrylic paints and Varnishes
ACI 549.1R 93
$29.52